Bucket elevator - Delfin Pneumatic Conveyors

bucket elevator

Choosing the right conveying systems for handling products in the production line can make all the difference, in terms of speed, savings and final product quality.
 

Bucket elevators have characteristics that may result in inefficiency and high operating costs in some types of production:

  • Product contamination and dispersion
  • High frequency of maintenance interventions
  • Difficult sanitising operations
   

COMPARATIVE

Pneumatic Conveyor_conveyor belt
Pneumatic Conveyor_conveyor belt
   

PNEUMATIC
CONVEYING

BUCKET
ELEVATOR

FLEXIBLE USE
System made up of flexible
and space-saving pipes
Very bulky and
inflexible system
SIMPLE SANITISATION
Simple and
immediate sanitisation
Large surface area to be sanitised
MAINTENANCE COSTS AND FREQUENCY
No
maintenance required
Requires frequent and difficult
maintenance
RISK OF PRODUCT CONTAMINATION
None, as it is a closed system
High risk of contamination
PRODUCT DISPERSION
None, as it is a closed system
High, not suitable for
conveying light powders

PROBLEMS WITH BUCKET ELEVATORS

Bucket elevators, traditional mechanical conveying systems, have a number of qualities that make them difficult to use in a variety of situations.

Difficult sanitisation is one of the main problems of the bucket elevator. The product comes into contact with a large surface area which then requires a lot of time for sanitisation

Moreover, it is a very bulky system that does not allow bends or changes in direction. On the other hand, the pneumatic conveyor system is made up of flexible pipes, which can be installed quickly, are space-saving and can be moved easily when the production department is reorganised.

The replacement of the bulkheads or of the mobile belt are frequent operations that cause downtime costs as well as the cost of spare parts. With a pneumatic conveyor, since there are no mechanical components, there is no need for maintenance.

One of the things to consider when choosing between a bucket elevator and a pneumatic conveyor is the risk of product contamination. With the bucket elevator, the risk of contamination is high, due to the many areas where material can build up, which makes it risky to use it with different powders.

In production lines, the use of a bucket elevator creates high product dispersion, due to the many areas where material can build up.

Buck conveyor - Delfin Pneumatic Conveyors
Advantages of pneumatic conveyors - Delfin pneumatic conveyors

PNEUMATIC CONVEYOR: THE SOLUTION

Pneumatic conveyor systems make the process more efficient, safer and more hygienic:

  • They require little space thanks to the use of flexible hoses and can be implemented later thanks to their modularity.
  • They prevent product dispersion and contamination, and some models prevent demixing.
  • Maintenance is minimal and extremely fast and easy to perform because they are systems with few moving mechanical parts subject to wear. Only pure, non-lubricated compressed air is used, which helps maintain optimum transport efficiency.
  • Improved hygiene and safety in departments
  • Fast and simple installation and connection to other processing machines.

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